CE 445 Concrete Making Materials

Credit Structure: (3-0)3

Catalog Description:
Properties and types of cements and aggregates. Methods and standards of mixing water. Chemical and mineral admixtures.

Course Objectives:
Concrete is the most widely used construction material in the world lt literally forms the basis of modern society. There is scarcely any aspect of daily life which does not depend directly or indirectly on concrete. Therefore, the properties of this material need to be known very well. In order to know and realize the importance of properties and the behavior of concrete, the properties of the materials that compose the concrete need to be known as well. The CE students of METU meet with cement and aggregate to a certain extent in their second year course, CE 244 Materials of construction, which includes many other construction materials such as metals, wood, clay products, building stones, lime, gypsum, etc. Due to the time limitation, such aspects as quality of mixing water and the types of admixtures used for concrete are not taught in CE 244. There is no other course for the CE students related to the concrete making materials during their BS program. During their brief study of cement and aggregate in the second year, the students usually do not realize the importance of these materials and they graduate without any further knowledge of their characteristics. Therefore, this course on "Concrete-Making Materials" is planned to furnish the fourth year students the necessary information on cements, aggregates, water and admixtures. Those students who will have the oppurtunity to take such a course will not only learn these materials but also properly to evaluate their importance from the technical and economic viewpoints. Furthermore, the some students will have an opportunity of judging whether or not they want to continue their MS studies in the field of construction materials.

Prerequisites:
None

Textbook(s):
None

Reference(s):
S. Popovics, “Concrete-Making Materials”, McGraw Hill Company, 1979.

Syllabus:
1. Cements: Introduction, history, oxide composition and the raw materials and proportioning manufacture of portland cements.
2. Compound composition of portland cements and methods for their determination, hydration characteristics of major compounds.
3. Effects of compound composition upon the characteristics and types of portland cements, chemical analysis and the significance of the items determined .
4. Fineness, normal consistency, setting time, false set, quick-set, soundness, heat of hydration, strength, gel-space ratio and other properties.
5. Hydraulic cements other than standard portland, ASTM and Turkish Standards, storage of cements.
6. Aggregates: Introduction, properties of freshly mixed concrete and hardened concrete influenced by aggregate properties.
7. Various classifications for aggregates, sampling and reducing the samples to testing size, shape and surface texture, significance of those properties.
8. Gradation, grading curves, fineness modulus, ASTM and Turkish grading limits, blending of two or more aggregates, maximum aggregate size, significance of grading and max. aggregate size.
9. Physical properties of aggregates such as moisture states, absorption, specific gravity, unit weight, porosity, soundness and thermal characteristics, Significance of those properties.
10. Mechanical properties of aggregates such os abrasion resistance, strength, toughness, hardness. deleterious substances in aggregates such as, organic impurities, very fine particles, clay lumps etc.
11. Significance of the presence of deleterious substances and standard limits, chemical properties due to the reaction of the reactive components.
12. Water: Introduction, quality of mixing water, effect of impurities, tolerable concentrations of impurities, use of various kinds of water as mixing water, methods for assessing suitability of mixing water, related standards, curing and washing water.
13. Admixtures: Introduction, classification, air-entraining admixtures, water-reducing and set-retarding admixtures accelerating admixtures Mechanisms of action, testing methods and standard limits for conformance.
14. Pozzolans, fly ash and silica fume, granulated blast furnace slag, physical and chemical properties, testing methods and required limits in the standards.

Homeworks, Quizzes, Projects:
None

Computer Usage:
None

Laboratory Work:
None

Category Content:
Mathematics and Basic Sciences: None
Engineering Design: None
Engineering Sciences: 2.5 credits
Humanities & Social Sciences: None
Departmental: 0.5 credits

Instructors:
Turhan Erdogan